YHZS mobile concrete plant or concrete mixing station is composed of twin shaft mixer, cement batchers,PLC control plane,conveyors,radial stackers, aggregate bins, cement bins, heaters, chillers, cement silos, batch plant controls, and dust collectors, etc.
YHZS mobile concrete plant structure
2 x 2 bin type aggregate feeder of portable batching plant comes with suitable aggregate storage capacity as per the capacity of the machine. The aggregate feeder comes with pneumatic operated gates and vibratory motor on the sand bin for allowing free flow of aggregates. Aggregate weigh conveyor does the aggregate weighing and is suspended on load cells. Aggregate weigh conveyor does the task of weighing and transferring of aggregates to the mixing unit.
Weighing cum discharge conveyor
Weighing cum discharge conveyor supplied with Atlas mobile concrete plant is suspended on four load cells. It is equipped with a Chevron type belt to enable the free flow of aggregates to the twin shaft mixer. The conveyor comes with a bottom cover for the safety of personnel working near the plant.
An air compressor of suitable capacity comes as a standard package. Air compressor controls feeder gates, mixer gates, and butterfly valve opening and closing mechanism. Air compressor is already connected from the factory so that no time is wasted and the plant can be made to run in quick time. The placement of the air compressor is very neat and on the chassis near the feeder making ready mix concrete batch mix plant extremely easy to maintain and transport.
Once the aggregates are weighed, they get transferred to the mixing unit. These twin shaft mixers are equipped with wear resistant pedal arms and shell is reinforced with replaceable high wear resistance Ni hard liners for long life of the equipment. The liner plates, arms and tips are designed to work for long life. Easy replaceable liner plates, arms and tips makes maintenance easy. Aggregates, water, cement and additives are discharged after the weighing into the twin shaft mixer for homogeneous mixing. The pneumatic system discharges the batch only after proper and homogeneous mixing of all the materials in the mixing unit.
Weighing system consists of separate weighing arrangement for cement, water and additive.
Cement weighing hopper is mounted on three load cells. Whereas, water weighing hopper is mounted on two load cells. The weighing hopper for additive is mounted on one load cell.
The gates are provided with pneumatic actuators to enable gate opening-closing, to add the exact quantity of cement / water / additive after measurement.
PLC control panel
PLC based touch screen type panel board is a standard supply. Colour display ensures that operating the plant is fun. The control panel comes with provision to store, edit production details and mix proportions up to 99 recipes. The control panel supplied comes with printing facility (Printer optional) and USB back up facility. Touch screen is easy to use with user friendly software. The panel can be run on both auto and manual modes.
Control cabin houses the control panel. This control cabin is designed so that the plant is mobile in maximum way. Control cabin is attached to the main chassis and is fold able during transportation.
Cement hopper and cement silo
The standard equipment is offered with a 1500 kgs (30 bags) cement hopper with vibrating motor and a screw conveyor. Vibrating motor will ensure that cement does not get stuck and flows freely. Screw conveyor takes the cement from the hopper into the cement weigh hoppers situated on top of the mixing unit.
The weigh hopper for cement has two inlets meaning it can take two screw conveyors. Cement / fly ash can be transferred from hopper or silo into the weigh hoppers.
Horizontal cement silo
Horizontal cement silo is advantageous if height is a constrain our you want the plant to operate inside a shade. A horizontal cement silo comes in capacities 20 tons / 30 tons / 40 tons. All safety accessories are supplied with the same. Though our standard configuration plant comes with a cement hopper, addition of a horizontal silo can ease up tension and allow tension free adding of cement.
The concrete batch mix plants is very easy and convenient to transport all thanks to king pin attachment and pneumatic braking system available. An option of towing attachment by tractor is also available.
YHZS60 mobile concrete batching plant drawings
YHZS mobile concrete plant main technical data:
|Max. dragging speed:||40km/h|
|After-sale service||Erection & commissioning, operator training|
|Warranty||12 months after erection|
|Aggregate batching machine||PLD800||PLD1200||PLD1600||PLD2400||PLD2400|
|Aggregate feeding to mixer by||Skirt-side Belt conveyor||Special Belt conveyor|
|Weighing system||Water, Cement, Fly-ash, Additive|
|Air system||Air compressor, etc|
|Dragging chassis||Drag rod & Leading steering，Front/Back axle & shock absorption，Back wheel，Outrigger|
|Cement storage and feeding system||Optional parts|
|Screw conveyor diameter||Ø219/273mm|
|Cement silo capacity||30t/50t/100t||50t/100t|